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TEM of Fuel Cell Electrocatalysts for Reduced Cost and Improved Lifetimes

TEM of Fuel Cell Electrocatalysts for Reduced Cost and Improved Lifetime 

Scientific Achievement

Polymer electrolyte fuel cells (PEFCs) have platinum nanoparticle electrocatalysts within both electrodes.  It is known that the state-of-the-art Pt nanoparticle catalysts slowly agglomerate into larger, less catalytically active particles during use, yet the fundamental underlying mechanisms remain unclear.  With the objective of better understanding the mechanism of Pt particle growth, we have used TEM and in-situ small-angle x-ray scattering (SAXS) to measure the Pt catalyst growth in a model fuel cell over time.  SAXS patterns were recorded at the Advanced Photon Source where Pt /carbon electrocatalysts were tested for 16 hours in model cells.  After the SAXS experiments were concluded, the Pt/C electrocatalyst samples were examined in a TEM at the Electron Microscopy Center.  From the TEM images, one of which is shown in Figure 1, the diameters of over 200 Pt particles were measured and a particle size distribution was calculated.  Figure 2 shows the particle size distribution from both the TEM and SAXS data.  Over time, there is a clear progression of particle size with relatively little change in distribution width.  As shown, the final SAXS particle size distributions fit well to the post-mortem TEM analysis.  Log-normal and Gaussian distributions showed poor agreement with the experimentally-determined distributions, suggesting that long-range Pt ion transport (Ostwald ripening) is a possible mechanism of Pt particle growth.  

Significance

PEFC Pt electrocatalysts currently have a lifetime of only 1000 hrs – significantly below the 5000 hrs DOE target. In order to reduce costs, PEFC developers are reducing Pt loadings, whilst maintaining catalytic performance by minimizing particle size.  However, this exacerbates the problem; the smaller the particle, the greater the driving force for its coarsening. Without addressing concerns over electrocatalyst durability the commercial viability of hydrogen fuel cells remains doubtful.  Using in-situ SAXS, with supporting pre- and post-mortem TEM, we have observed the changing particle size as a function of applied potential and time.  This information is of great interest to the fuel cell community, as it impacts the theoretical understanding of Pt degradation and by corollary, impacts future rationale for catalysis design and optimization of fuel cell operational parameters.  As a very recent advance its significance to the wider field is yet to be gauged, however, our analytical focus in this area has intensified significantly.  Further experiments have been conducted, and more are planned.  Additionally, this work will form a central component of a multi-year funding proposal in response to the recent DOE solicitation on fuel cells. This work has been published in J. Am. Chem. Soc., 130, 8112 (2008).  The lead author has been invited to participate in a workshop in this area in the fall.

Performers

J. Mawdsley, M. Smith, D. Myers, and J. Gilbert (Argonne-CSE); S. Seifert (Argonne-XSD)



 


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